through excellence in manufacturing.
Single-piece flow production dramatically increases productivity
To achieve high-quality, efficient production, one craftsperson performs the entireprocess,
from procurement of materials and machining to managing delivery.
・Minimizes work-in-progress and distances moved.
・Shortens product lead times and enhances productivity.
・Assures quality by keeping process inspections in-line.
・Economizes on energy and space through the use of
mini-equipment.
・These advantages all mean lower production costs.
Equipment layout for single-piece flow production with 9 processes (automotive parts production line)
1.Flaring
2.Tightening
3.Length inspection
4.Bending
5.Shape inspection using a jig
6.Crimping
7.Cutting
8.Diameter correction
9.Visual inspection
Finished product
mass production and inspection
If you consult with us during the planning phase of your project,
we will propose the best design, specifications, and production line architecture
for creating a highly reliable finished product with a competitive edge,
taking into consideration factors such as cost and the establishment of a mass production system.
We shorten delivery times and lower costs with strategies such as inventory minimization and centralized management
by leveraging the latest information technologies.
We reduce inventory by procuring only the materials required to meet that day’s production volume. With no warehouse and low inventory management costs, we are able to achieve lean management and production.
We ship what we manufacture
on the same day.
Our integrated information management system and cross-trained craft personnel enable rapid delivery of products.
For some automotive and other parts, delivery is possible in as little as 48 hours.
Our IoT-enabled production management system is easy to use, even by small and medium-sized businesses. The integrated cloud-based information system allows partner companies to share and circulate information.
